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Automatic Fiber Laser Welding Robot

Short Description:

Herolaser automatic robotic laser welding machine consists of fiber laser, robot control system,laser positioning sensor, laser welding head and cooling system. the machine features with excellent automatic welding speeds, aesthetic appearance and flexible movement of 6-axis industrial robot arm.

 

 


Product Details

Feature parameters

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Product Introduction

The machine is using the famous brand six-axis robot, the repeat positioning accuracy is high,the trajectory running accuracy is high, and the operation is stable. It is processing at a relatively high speed and precision rate during welding, which greatly result in its effificiency of welding, 2-10 times faster than traditional welding.
Moreover, it works at a structural and aesthetic welding seam in consistent width and depth, which save time to grind and polish it afterward. With these conditions above,makes it can be widely used in auto parts, electronic communications, chip manufacturing,metal fabrication, aerospace and other industries.
The positioner system, rotary platform and multi-station welding platform tooling system can be confifigured as customer’s requirements..

Automatic Laser Welding Robot

Advantages of Fiber Laser Welding Robot

  1. ● Laser welding is advantaged by low energy consumption, stable energy output, deep weld penetration, small heat-affected zone, small workpiece deformation, and fast welding speed;
  2. ● The weld joint is smooth and aesthetically pleasing, with no or simple treatment after welding;
  3. ● The fiber laser is consumables-free and easy in daily maintenance, with a service life of more over 100,000 hours;
  4. ● With a high electro-optical conversion rate, it is more energy-efficient and power-saving;
  5. ● It has a built-in cooling system, requiring no external water supply for cooling;
  6. ● It adopts the infrared dot-line positioning technology to realize precise programming and welding;
  7. ● There are two modes of fiber laser welding modes (modulating/continuous), which can be switched as required;
  8. ● With a protection grade of IP54, the robot can adapt to harsh production conditions;
  9. ● The robot's repeated positioning accuracy is up to 0.05mm, achieving a stable and reliable performance;
  10. ● The six-axle robot is more flexible, enabling welding operation in larger space and allowing flexible transmission and non-contact welding for inaccessible precision parts, which is applicable to seam welding, splice welding, butt welding, stitch welding etc.;
  11. ● A wire feeding device, included in the standard configuration for the whole series, is applicable to larger welds to meet the welding needs of most products;
  12. ● CCD-based observing system (LCD) is optionally provided to clearly observe the welding effect.

Automatic Fiber Laser Welding Robot

Introduction of main components

xijiezhans (1)

Using self-developed laser welding joint, it has very high welding stability and flexibility, and can rotate and swing 360 degrees for welding

xijiezhans (4)

The fiber laser is consumables-free and easy in daily maintenance, with a service life of more over 100,000 hours;

xijiezhans (3)

The control cabinet of the robot laser welding machine supplies the operation energy of the robot arm, making the equipment more energy-saving and power-saving

xijiezhans (2)

The machine is equipped with intelligent operation handle, the icon is simple and easy to understand, and the operation can be in place in one step for a few minutes

xijiezhans (5)

The water tank of robot laser welding machine can heat and cool the machine, and monitor the water temperature in real time. If the temperature is too high, the system will automatically turn off the laser to avoid damage to the laser.

Double wedge swing welding joint technology

The wobble welding module is configured on the laser welding joint. Its unique wedge vibration mode widens the weld and makes the laser welding more widely used. It can realize laser high-efficiency and precision welding for larger workpieces and workpieces with wider weld

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Angle welding of complex products

It has great flexibility to weld the complex parts of seam and stack welding, and it can adapt to the complex parts of seam and stack welding.

 

 

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Application Scenarios

Conventional manual welding is disadvantaged by energy consumption, unreliable welding quality and hazard to welding personnel. As a result, enterprises substitute welding robot for conventional manual welding. With the proven application of laser technology, many enterprises use laser welding robot instead of conventional welding robot. One laser welding robot can work as efficiently as 3-4 conventional welding robots together, saving a lot of time on prototyping and investment in tooling, and reducing investment and costs.

yingyong (1)

Automobile manufacturing

yingyong (2)

Shipping industry

yingyong (3)

Metalworking

yingyong (4)

Fitness Equipment

accf (4)

Aerospace

accf (6)

Engineering construction


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  • Technical Parameter

    Item

    1000W

    1500W

    2000W

    3000W

    5000W

    Fiber Type

    Rare Earth Doped Fiber

    Rare Earth Doped Fiber

    Rare Earth Doped Fiber

    Rare Earth Doped Fiber

    Rare Earth Doped Fiber

    Laser wavelength

    1070±10nm

    1070±10nm

    1070±10nm

    1070±10nm

    1070±10nm

    Maximum pulse frequency

    5000Hz

    5000Hz

    5000Hz

    5000Hz

    5000Hz

    Fiber output

    head

    QBH

    QBH

    QBH

    QBH

    QBH

    Fiber length

    10-20m

    10-20m

    10-20m

    10-20m

    10-20m

    Fiber Core

    Diameter

    50μm

    50μm

    50μm

    50μm

    50μm

    Operating mode

    Continuous/adjustable

    Continuous/adjustable

    Continuous/adjustable

    Continuous/adjustable

    Continuous/adjustable

    Laser lifetime

    >100,000hrs

    >100,000hrs

    >100,000hrs

    >100,000hrs

    >100,000hrs

    Cooling method

    Water cooling

    Water cooling

    Water cooling

    Water cooling

    Water cooling

    Targeting

    Red light indication and CCD observation system

    Power required

    AC 220V 50Hz

    AC 220/380V 50Hz

    AC 380V 50Hz

    Average power consumption

    3.7kW

    5.6kW

    6.4kW

    10kW

    15.8kW

    Remark:1. The reference laser is Maxphotonics laser, and the chiller is Teyu chiller;2. The parameters in this table are for reference only, and everything is subject to the actual delivery of the equipment.

     

    Robot Brand

    ABB, FANUC, KUKA, Yaskawa.

     

    Optional Welding Head

    Collimation welding head, swing welding head, galvanometer welding head..

     

    Optional Configuration

    Vision system, wire feeding system, seam tracking system, positioner, etc.

     

     

    Robot main parameters

    Item ABB IRB 1600 Item Fanuc M-10iD Yaskawa GP12
    Number of axes 6 axes 6 axes 6 axes
    Power supply AC 220V 50Hz AC 220V 50Hz AC 220V 50Hz
    Payload 10kg 12kg 12kg
    Reachable distance 1450mm 1450mm 1450mm
    Repeatability 0.05mm 0.03mm 0.02mm
    Weight 250kg 250kg 150kg
    Note: The parameters in this table are for reference only, and all are subject to the actual delivery of the equipment.

     

     

     

     

    HEROLASER Intelligent Laser Processing Equipment Product Catalog

     

     

    For bulk purchases or customized products, please contact online customer service, or leave a message.

    You can also send email to sales@herolaser.net.

     

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